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How do I properly focus a Longer Ray5 10W diode laser with air assist?

Snixxis

I’m pretty new to laser engraving and just picked up my first machine, a Longer Ray5 10W. It came with air assist and an Atom rotary attachment.

Right now, my biggest issue is focusing. The silver focus bar that came with the machine is actually shorter than the air assist nozzle, which makes it basically impossible to use for proper focusing. From what I’ve been able to find online, the focus bar is supposed to be 50 mm long, so I’m starting to wonder if the previous owner gave me the wrong one. There’s also a brass piece above the air assist nozzle, and I’m not sure if that’s part of the normal setup or if it’s some kind of spacer that should be removed.

Since I can’t focus it correctly, I’ve been getting by using the test fire dot and manually adjusting the height until the spot looks less fuzzy. It kind of works, but it’s not very consistent. I’m currently trying to cut 3 mm craft wood, and when I ran the Cut Materials Test in LightBurn, nothing cut through. Even at 600 mm/min and 100% power, it still wouldn’t go all the way through.

Just looking to see if anyone has run into this before or has any tips on focusing or settings that might help.

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  • ‌BrodieLennox
    已采纳回答已采纳回答

    What you found is basically correct, so let me go through it point by point and help you narrow things down.

    First, the silver focus bar should indeed be 50 mm long. I’d recommend measuring the one you have with a ruler or calipers. If it’s noticeably shorter than 50 mm, there’s a good chance it isn’t the original one or was swapped by the previous owner.

    Second, the brass piece on the 10W module is part of the standard setup. It’s the connector between the air assist nozzle and the laser module. It’s not a spacer and doesn’t need to be removed. A lot of people assume it’s extra hardware at first, but it’s supposed to be there.

    As for the cutting issue, if your test isn’t cutting all the way through, I’d check a few common things:

    The most important one is proper focus. If the focus height is off, even running at full power won’t give good cutting results. Using the test-fire dot to eyeball the smallest spot can work in a pinch, but it’s not very consistent.

    Next, make sure S Value Max in LightBurn is set to 1000. If this value is lower, the laser will never actually reach full power, even if you’re setting 100% in the job.

    Finally, check the protective window lens on the laser module. If it’s dirty or contaminated with smoke residue or resin, you can lose a surprising amount of power, especially when cutting something like 3 mm wood.

    Overall, what you’re describing sounds like a combination of inaccurate focus and reduced effective output. Once the focus tool is confirmed, the settings are correct, and the lens is clean, a 10W diode laser should be capable of cutting 3 mm craft wood without too much trouble.

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